3 Cut to length the shelf supports and drawer guides and fix in place. The shelf supports in this case were simply 12 mm x 12 mm cabinet timber strips cut to 350 mm (that is, 50 mm short of the front) and at 45°, and glued and nailed in place. An alternative would be to drill holes and use plastic or metal shelf supports instead. If the shelves were to be housed in the sides, the housings should be routed or cut out to a depth of 5 mm at this stage.
4 The drawer guides are 19 mm x 12 mm cabinet timber cut to 385 mm, and must be accurately glued and nailed (or screwed) to the sides. (You may prefer to fit the drawer guides when the drawers are ready, to double-check that the position is right.)
5 Mark and cut out the bottom shelf, 400 mm deep by 462 mm wide. When finished this will give a total width of 500 mm for the whole unit.
6 Mark and cut rear and front top members of cabinet from 75 mm x 25 mm and 100 mm x 25 mm cabinet timber. These are also 462 mm long. (more…)